Our Modular Cleanroom Wall Panel System

March 13, 2025

In modern facility design, a modular approach is essential for achieving top-tier performance. Custom-made, prefabricated modular cleanroom wall panels allow for clean, fast, and efficient on-site assembly, ensuring a streamlined installation process.

A state-of-the-art cleanroom with an appealing design and the right material choices significantly enhances operational efficiency and the overall work environment.

Different cleanroom wall panel finishes
Nicos offers different modular cleanroom wall panel finishes for different cleanroom applications

Our modular cleanroom wall panel system is designed to meet the highest standards of durability, flexibility, and cleanliness. Engineered with a combination of high-quality materials and advanced construction techniques, this system offers unmatched performance in controlled environments.

Cleanroom Wall Panels Structure

Nicos Cleanroom Wall Panels follow a sandwich structure, consisting of an insulating core enclosed between two surface skins and framed with a perimeter aluminum structure.

Cleanroom Wall Panel Section
Cleanroom Wall Panel Section

Our cleanroom wall panels are available in Standard and Custom Sizes, with standard panel heights reaching up to 10 feet and potential availability extending to 30 feet or more for large-scale installations. Designed for performance and versatility, these modular cleanroom wall panels are built with a Metal Frame Construction, featuring a sturdy steel or aluminum cleanroom wall panel structure, complete with top and bottom tracks and optional height adjustability. Each panel is supported by a Durable Metal Frame, using aluminum or steel to enhance strength and longevity, an essential feature in any high-performance cleanroom wall panel system.

A seamless cleanroom wall panel finish is achieved with Integrated Skirting and Corners, ensuring a clean, continuous appearance suitable for controlled environments. The system is available in Customizable Thickness options, 45mm (1.75”), 50mm (2”), 62mm (2.5”), with custom dimensions tailored to specific cleanroom wall panel design requirements.

For flexible installation, these panels support both progressive and non-progressive disassembly, with different joint sizes, part of the system’s Flexible Assembly Options. To support infrastructure integration, each unit features Conduit and Socket Integration with built-in PVC conduits (ø 32mm) and 52mm-deep electrical boxes, allowing for smooth transitions and full compatibility within the cleanroom environment.

Engineered for safety and performance, the system delivers reliable Seismic Performance, making it ideal for facilities in seismically active areas.

Cleanroom Wall Panel Finishes

Just as tires are critical to a car's performance because they make direct contact with the road, the outer skin of a cleanroom panel is a key factor in modular construction. Since it is directly exposed to the controlled environment, selecting the appropriate surface material is crucial for maintaining cleanroom integrity and compliance.

Cleanroom Wall Panel Finishes
Select from a full range of high-quality materials, including high-pressure laminate (HPL), unplasticized PVC (UPVC), painted steel, painted aluminum, and stainless steel.

Cleanroom Wall Panel System materials

Skin/Surface Materials

To meet the strict hygiene and durability requirements of cleanroom environments, our cleanroom wall panels are available with a wide selection of surface materials. Each option is engineered for resistance to wear, ease of cleaning, and long-term performance, making them ideal for pharmaceutical, medical, and industrial cleanroom applications. You can choose among:

  • Metal:
    • Powder Coated Aluminum
    • Powder Coated Galvanized Steel
    • uPVC Coated Galvanized Steel
    • Stainless Steel
  • Glass
  • High Pressure Laminate (HPL): 4mm depth laminate panels provide a durable, easy-to-clean outer surface, perfect for maintaining cleanliness in controlled environments.

Internal Insulation

Our modular cleanroom wall panels incorporate advanced internal insulation materials to ensure optimal thermal and acoustic performance. These solutions are designed to maintain environmental stability, reduce noise transmission, and comply with the most demanding cleanroom standards across different industries. We offer specific solutions to achieve:

  • Advanced Internal Insulation: The system offers a variety of internal insulation options to meet different environmental and performance requirements:
    • High-density rockwool
    • Aluminum honeycomb
    • Expanded polystyrene
    • Polyurethane
  • Thermal and Acoustic Insulation: Internal materials are designed to optimize temperature control and minimize sound propagation, ensuring a stable and quiet environment.

Additional Features

To enhance the performance and functionality of each panel, our cleanroom wall panel systems include several technical features. From structural aluminum profiles to precision sealing elements, each component contributes to the reliability, airtightness, and seamless finish required in modern cleanroom design. Specifically, our cleanroom wall panel systems ensure:

  • Aluminum Profile Structure: Composed of high-quality aluminum profiles for enhanced strength and stability.
  • Neutral Silicone Sealant: A single-component silicone sealant provides superior grip on aluminum and laminate surfaces, ensuring airtight and secure connections.
  • Rounded Aluminum Profiles: Smooth transitions with rounded aluminum profiles fixed to the floor and rail for a polished finish.
An example of Nicos Modular Cleanroom Wall System
Nicos Modular Cleanroom Wall System

Have a Project?

Contact Nicos Group now

Call 201-768-9501 or request information below