Our Modular Cleanroom Wall Panel System

In modern facility design, a modular approach is essential for achieving top-tier performance. Custom-made, prefabricated panels allow for clean, fast, and efficient on-site assembly, ensuring a streamlined installation process.

A state-of-the-art cleanroom with an appealing design and the right material choices significantly enhances operational efficiency and the overall work environment.

Our modular cleanroom wall panel system is designed to meet the highest standards of durability, flexibility, and cleanliness. Engineered with a combination of high-quality materials and advanced construction techniques, this system offers unmatched performance in controlled environments.

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Structure

Nicos Cleanroom Wall Panels follow a sandwich structure, consisting of an insulating core enclosed between two surface skins and framed with a perimeter aluminum structure.

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• Standard and Custom Sizes: Standard panel sizes reach up to 10’ in height, with potential availability extending to 30’+ for large-scale installations.
• Metal Frame Construction: Built with a sturdy metal steel or aluminum structure, providing top and bottom tracks with optional height adjustability.
• Durable Metal Frame: Panels are supported by an aluminum or steel frame for enhanced strength and longevity.
• Integrated Skirting and Corners: Streamlined design with integrated skirting and corner elements for a seamless finish.
• Customizable Thickness: Available in multiple system thicknesses — 45mm (1.75”), 50mm (2”), 62mm (2.5”), and custom dimensions tailored to project needs.
• Flexible Assembly Options: Choose between progressive and non-progressive disassembly with different joint sizes for adaptable installation and maintenance.
• Conduit and Socket Integration: Built-in PVC conduits (ø 32mm) and electrical box (52mm depth) ensure smooth transition and system compatibility.
• Seismic Performance: Engineered for stability and safety, offering robust performance in seismically active areas.

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Finishes

Just as tires are critical to a car's performance because they make direct contact with the road, the outer skin of a cleanroom panel is a key factor in modular construction. Since it is directly exposed to the controlled environment, selecting the appropriate surface material is crucial for maintaining cleanroom integrity and compliance.

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‍Versatile Material Choices:

Skin/Surface Materials:

• Metal:
  • Powder Coated Aluminum
  • Powder Coated Galvanized Steel
  • uPVC Coated Galvanized Steel
  • Stainless Steel
• Glass
• High Pressure Laminate (HPL): 4mm depth laminate panels provide a durable, easy-to-clean outer surface, perfect for maintaining cleanliness in controlled environments.

Internal Insulation

• Advanced Insulating Materials: The system offers a variety of internal insulation options to meet different environmental and performance requirements:
  • High-density rock wool
  • Aluminum honeycomb
  • Expanded polystyrene
  • Polyurethane
• Thermal and Acoustic Insulation: Internal materials are designed to optimize temperature control and soundproofing, ensuring a stable and quiet environment.

Additional Features

• Aluminum Profile Structure: Composed of high-quality aluminum profiles for enhanced strength and stability.
• Neutral Silicone Sealant: A single-component silicone sealant provides superior grip on aluminum and laminate surfaces, ensuring airtight and secure connections.
• Rounded Aluminum Profiles: Smooth transitions with rounded aluminum profiles fixed to the floor and rail for a polished finish.

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